Yarn Preparation and Weaving Calculation-I - 18206
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Full
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Exam
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Exam
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2 0 0 50 100 80 20

 

Rationale

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Objectives
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 CURRICULUM
SL Topics Periods
1. Introduction 05
2. Winding 22
3. Pirn Winding 09
4. Yarn Count Calculations 14
  Total 50

 

 CONTENTS
 Topics  Content Periods
01 Introduction 05
01.01 Various systems of yarn preparation and their functions -Winding, Warping, Sizing, Beaming, Looming.  
01.02 Forms of yarn available to manufacturers.  
01.03 Brief idea about different process for bleached, mono-coloured and multi-coloured warps and weft.  
02 Winding 22
02.01 Objects and types of winding.  
02.02 Slow Speed Winding: Upright spindle winding machine and its drive, traverse motion. Cam and Mangle Wheel mechanism. Merits and demerits of upright spindle winding machine. Drum winding machine and its mechanism.  
02.03 Modern upright spindle winding machine.  
02.04 High Speed Winding.  
02.05 Super Speed Winding  
02.06 Automatic Cone and Cheese winding.  
02.07 Mechanism and motions used in cone and cheese winding.  
02.07.01 Creel.  
02.07.02 Balloon Breaker.  
02.07.03 Tensioners: Washer type, Spinning disc type, Gate type, and Compensating type tensioners.  
02.07.04 Clearers and slub catchers.  
02.07.05 Ribbon breaker.  
02.07.06 Traverse motion.  
02.07.07 Cone winding shaft or drum.  
02.07.08 Cone or cheese holders.  
02.07.09 Automatic thread stop motion.  
02.07.10 Full bobbin stop motion.  
02.07.11 Drive.  
02.08 High Speed Winding Machines: Schafhorst cheese winding machine, Roto-coner cone winding machine, Auto-coner cone winding machine, Uni-coner cone winding machine, Mach-coner cone winding machine, Precision cone and cheese winding, Schweiter winding machine. Merits and demerits of high speed and super winding.  
02.09 Automatic cone and cheese winding: Barber coloman automatic spooler winder. Advantages and disadvantages of Barber coloman spooler winder. TFO.  
02.10 Winding faults and remedies.  
02.11 Control of package faults.  
03 Pirn Winding 09
03.01 Objects of pirn winding.  
03.02 Ordinary pirn winding. Merits and demerits of ordinary pirn winding.  
03.03 High speed pirn winding.  
03.04 Super speed pirn winding.  
03.05 Automatic pirn winding.  
03.06 Fully automatic pirn winding.  
03.07 Schweiter high speed pirn winding machine.  
03.08 Hocoba high speed pirn winding machine.  
03.09 Schweiter Automatic pirn winding machine.  
04 Yarn Count Calculations 14
04.01 Yarn Counts: Definition with examples.  
04.02 Numbering System: Indirect, Direct and Universal System with examples.  
04.03 Conversion from one system to another system in the indirect system.  
04.04 Conversion from one system to another system in the direct system.  
04.05 Conversion from the indirect system to direct system and vice-versa.  
04.06 Folded Yarns: Resultant counts, Costing of folded yarns.  
04.07 Conditioned count.  
04.08 Average counts.  
04.09 Reed and Reed Calculations  
04.09.01 Definition of Reed.  
04.09.02 System of Counting Reed: System based on the number of dents in a given space (stockpart, radcliff, huddersfield, metric), and the system based on the number of groups in a given space (Bolton, Bradford, Blackburn, Irish etc.).  
04.09.03 Conversion from one system to another.  
04.10 Heald Counts: Counting of healds - definition. Problems.  

 

 Recommended Books
SL Title/Publisher Author
1. Yarn Preparation, Volume-I R. Sen Gupta
2. Weaving Calculation R. Sen Gupta
3. Yarn Winding P.K. Banerjee
4. Winding B.T.R.A.
5. Yarn Preparation, Volume I & II J.T. Marsh
6. Modern Weaving Calculations, Vol. - I Singh
7. TFO - Technology and Techniques. Shree Nivasan Murthy

 

 Scheme of Examination: Final Examination Marks = 80
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